CarbonFree CAC+ cuts up to 95% of particulate matter, CO, and hydrocarbons from your diesel generator exhaust, with built-in smart monitoring so you’re always inspection-ready.
We don't just promise clean air, we prove it. Every system we deploy is independently tested and certified. Here's what that looks like in numbers.
Smoke. Toxic gases. Fine particles. CarbonFree CAC+ eliminates all three simultaneously, with a self-cleaning filter and a smart controller that keeps your compliance records ready without you doing a thing.
Converts CO and unburned hydrocarbons into CO₂ and water. No chemicals. No external energy. Works passively with exhaust heat.
Captures up to 95% of fine soot and PM. Self-regenerates at normal exhaust temperatures. No manual cleaning or replacement ever.
4 temperature sensors and 2 pressure sensors. Predictive alerts before service is needed.
| NovorbisCarbonFree CAC+ | ConventionalPassive DPF | ConventionalActive DPF | ConventionalDOC Only | |
|---|---|---|---|---|
| PM Reduction | Up to 95% | 60–80% | 80–90% | 30–40% only |
| CO Reduction | Up to 95% | None | None | Up to 90% |
| HC Reduction | Up to 95% | None | None | Up to 90% |
| CPCB Compliance | Full: Certified RECD | Partial | Partial | Gases only |
| Engine Backpressure | Low (1.5–2.5 kPa) | High: rises with soot | Moderate | Near zero |
| Engine Fuel Penalty | None | Yes: worsens over time | Moderate | None |
| Regeneration Method | Passive: fully automatic | Passive: unreliable | Active: needs fuel injection | Not applicable |
| Heavy-Duty DG Sets | Yes: 1010–3000 kVA | Limited | Limited | Yes |
| Filter / Consumable Cost | None | Regular replacement | Regular replacement | None |
| Maintenance Model | Predictive: app alert before failure | Reactive: fails first | Scheduled: fixed interval | Periodic inspection |
| Unplanned Downtime | Very low | High: no warning | Moderate | Low |
| Real-Time Monitoring | Built in | Not available | Basic only | Not available |
| Predictive Service Alerts | Yes: mobile app | No | No | No |
| Remote Data Access (IoT) | Yes: Wi-Fi, RS-485, USB | No | No | No |
| Audit-Ready Logs | Yes: auto-logged | No | No | No |
| Fault Detection | Yes: 5 fault types | None | Basic only | None |
See the science behind the CAC+ system. Built to eliminate PM, CO, and hydrocarbons in a single pass, automatically.
Hot exhaust gas from your DG set flows in. The catalyst housing prepares it for treatment. No pressure build-up, no engine load added.
Exhaust EntersThe precious-metal-coated catalyst breaks down carbon monoxide and hydrocarbons into CO2 and water. No chemicals. No external power.
Gases ConvertedFine particulate matter is forced into the porous ceramic filter walls and retained. The filter self-cleans using normal exhaust heat. No active intervention needed.
Soot CapturedDual pressure sensors and four temperature probes report to the onboard controller. You get live status on your phone and an alert before anything needs attention.
Monitored Every SecondUp to 95% fewer particles. Up to 95% less CO and HC. Your DG set meets CPCB norms. Full stop.
Clean Gas ExitsThere are other options on the CPCB vendor list. Here’s why our clients chose Novorbis.
Coated ceramic filter lowers regeneration temperatures and expands surface area. It actively burns off trapped soot using the generator’s normal operating heat.
Available in 8 custom models matched to DG ratings from 1010 kVA to 3000 kVA. We verify footprint dimensions beforehand to guarantee a perfect on-site fit.
Independent pressure monitoring across both the catalyst and particulate filter isolates errors instantly. No hidden blockages or guessing games.
Submit your details below. Our engineering team will reach out to know more about your emission profile and design a custom solution.